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Old 08-29-2008, 06:10 AM   #1 (permalink)
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Oil leak from shift rod

Cross posting from Mechanical Forum (no responses).....................

Hi Everyone,
Long time ZX rider but new to this site. Need your help, my search terms couldn't locate a good thread to my problem. My antique 94 ZX-7 developed the all too common oil leak along the left side shift rod when the engine is running. I removed the casing cover that the shift rod and the clutch hydraulics attach to but can't access the seal. Two local dealers have conflicting info. One says I need to remove the motor and split the case open for a $5 seal. Another says I can remove the circlip to get it out. I don't see such a clip. Anyone with an old ZX7 that might know who's right? Also, is there a link to a good site or write up to do this (if it doesn't require removal of the engine).

Thanx in advance for any help. Off I go to do more searches on the site. If someone can describe the process, I would be very grateful if they don't mind taking the time to write it up. Seems like it could be a sticky since it's quite common.

Ride Safe!!!
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Old 09-05-2008, 05:16 AM   #2 (permalink)
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I had this same problem before

I had this same problem before..........
http://www.kawiforums.com/showthread.php?t=88550
Read entire post, hope its helpful

Chris

Last edited by cornfield25 : 09-05-2008 at 05:19 AM.
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Old 09-05-2008, 01:34 PM   #3 (permalink)
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I have a 2000 7R not sure if it is exactly the same. Mine was leaking oil back from the cluch push rod. I took off the cover and fould that the seal was suck to the rod and moved.

What I did I took off the cover, pulled the rod all the way out (oil is going to leak) I cleaned the seal which was fine. I them covered it in K&N grease and tapped it back into the housing. I put the rod back in and tightened it all up. It's been fine for over a year.

Hope it helps good luck.
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