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Old 11-02-2009, 02:05 PM   #1 (permalink)
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Flywheel removal???

I have searched this forum, google, and local forums and all I could find is minimal discussion on the flywheel puller for my 06 zx6r. Can anyone provide step by step instructions on how to remove and install the flywheel on my bike? If so, please include any special tools(or common tools that will do just as well)that may be needed. Thanks
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Old 11-02-2009, 02:23 PM   #2 (permalink)
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Special tools:
-Flywheel Holder, part #57001-1313
-Flywheel and Pulley Holder, part #57001-1605
-Flywheel Puller Assembly, M38 1.5/M35 1.5, part #57001-1405

As for directions on how to do it...there are 3 pages of instructions and diagrams in the service manual. You might want to pick one up. If you look hard enough, you can find the whole service manual in .pdf form for free.

Good luck.
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Old 11-02-2009, 03:51 PM   #3 (permalink)
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service manual is worth its weight in gold.
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Old 11-03-2009, 11:06 AM   #4 (permalink)
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Is there a way to get it off without using a puller(kinda like how we can use a spark plug socket to remove the front axel)? I only ask because I don't have the funds to buy one right now nor can I justify buying one for one time use. Thanks
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Old 11-03-2009, 12:42 PM   #5 (permalink)
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not sure how ours come off but if its like a car use 2 screwdrivers and just apply light alternating force from left to right to left and so on and slowly wiggle it off.
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Old 11-03-2009, 12:55 PM   #6 (permalink)
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Ok, cool...I'll try that. Thanks
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Old 11-03-2009, 06:38 PM   #7 (permalink)
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thats with the 2 screwdrivers behind the flywheel prying toward the direction the flywheel comes off.... one on left side and one on right. just to clarify
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Old 11-03-2009, 07:08 PM   #8 (permalink)
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I understood...thanks bro! Well that didn't work so I was lucky enough to find someone here in Vegas to borrow it from...8.5 second and it was off! I still don't wanna buy it though!
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Old 11-03-2009, 08:07 PM   #9 (permalink)
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haha i hear ya. what are you removing it for?
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Old 11-03-2009, 08:59 PM   #10 (permalink)
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I bought the bike all banged up and the left side of the engine was too...including the rotor. This is my next track bike...got any spare parts!
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