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I had the same problem with my 02 ZX9R. The problem was with the fuel tap. There is a short straw (reserve) long straw (regular). What happens is the fuel is drawn from the long straw in the on position, then when you flip to reserve it pulls from the short straw. My problem was that there was not short straw & it was just pulling it from the hole where it should be & by that time the tank is almost empty. I replaced the fuel tap. I couldn't find the short straw anywhere in the tank.
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